Product Description
VJZ series Automatic Shaft Straightening Machine
Correcting Automation Division provides high-performance, high-reliability and high-precision correcting automation equipment for different industries.
Relying on abundant technical accumulation and rich product experiences, SINOTEST provides correcting automation solutions for different fields according to the requirements of customers.
Application area & Advantages
Various solutions
Factory on-site photos & Commissioning
Specification
| Item |
Standard model |
Special model |
| Main machine type |
C type and gate type |
Mobile C type and 4-column gate type |
| Loading capacity |
5kN~50kN/100kN~800kN/1000kN~2500kN |
lOOOkN-lOOOOkN |
| Correctable shaft length |
60-2000mm |
1000-25000mm |
| Number of correcting points |
1~16 point |
| Number of measuring points |
1~16 point |
| Sensor resolution |
0.001mm |
| Repeated measurement accuracy |
0.005mm |
| Measurement mode |
Round bar, semi-inclusive sheet, standard gear, laser measurement, ball pitch circle measurement |
| Highest straightening precision |
0.01mm |
| Straightening bea |
60-450 pieces/hour |
Supporting Applications
According to the characteristics of workpieces, design a material feeding and preparing system to meet the requirement.
The material feeding and preparing mode of robots is a more convenient and flexible mode. It is applicable to material feeding and preparing for various types of machines and it can be used to feed materials to multiple different machines.
It is an automatic straightening line with a variety of functions such as automatic sequencing, automatic material feeding, automatic straightening, and automatic material preparing and sorting.
Core Technology
1. The control technology determines the overall technology level of correcting equipment. We have summed up the past multi-year application experiences of over 1,000 sets of correcting equipment and constantly optimized the correcting intelligence system (CIS) to meet the differentiated dema nds of customers.
2. The correcting intelligence system (CIS) is applicable to the Windows operating system platform such as the Windows 7 platform and the Windows 10 platform.
3. With multiple MES communication interfaces, it can be perfectly combined with the on-site management of customers.
4. The mainstream servo system bus control function and the quick efficient motion control method have greatly improved the operating speed of the system.
5. The combination of the powerful expert intelligence control system with the expert database system directs the adaptive optimization and adjustment of straightening parameters and enhances the correcting speed.
6. The remote assistance and remote control functions work with the powerful expert log system and monitor the operating status of the machine in realtime, which can facilitate the on-site troubleshooting at the customer* s place.
7. Based on the analysis and treatment method of Fourier, it can accurately analyze the defects and form errors of workpieces by combiningthe brand-new data fitting algorithm and ensure the measurement stability and precision.
8. The brand-new comprehensive straightening strategy integrating many straightening strategies such as high spot straightening, sequential straightening, mixed straightening and free straightening can be used to meet the straightening requirements of workpieces with different characteristics.
9. The Statistical Process Control (SPC) System for Quality optimizes the product manufacturing technology, reduces the percentage of defective products and meets the quality control requirements of customers through data statistics and data analyses.
10. The flexible human-machine interactive interface allows customers to arrange their interactive display windows by themselves.
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